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RF Circulators and Isolators Selection Guide for 5G Communication Systems

Time:2025-10-21 Views:1

  RF Circulator and Isolator Selection Guide for 5G Communication Systems

  1. Core Requirements for Circulators/Isolators in 5G Systems

  5G communication systems (including both standalone (SA) and non-standalone (NSA) architectures) have distinct technical requirements for RF circulators and isolators, primarily in areas such as dual-band deployment, Massive MIMO, and high-density coverage:

  Dual-band compatibility: Support for both Sub-6 GHz (primary coverage bands: 1.8–3.8 GHz, 4.9 GHz; mainstream in China: n41/n78/n79, mainstream in Europe and the United States: n71/n78/n48) and millimeter wave (capacity bands: 24 GHz, 28 GHz, 39 GHz; focus in China: 26.5–29.5 GHz, focus in Europe and the United States: 24.25–27.5 GHz) is required to balance coverage and throughput.

  High Power Capability: Sub-6GHz macro base stations must withstand an average power of ≥50W (peak power ≥200W) to ensure long-distance signal transmission. 5G RedCap (Lightweight 5G) for IoT scenarios requires an average power of ≤10W (lower power consumption).

  Miniaturization: Millimeter-wave small base stations and Massive MIMO antenna arrays require chip-scale (≤8mm×8mm) or micromodule (≤10mm×10mm) designs. RedCap terminals (such as smart meters and industrial sensors) require SMD packages (0603/0805) to fit into compact housings.

  Low Insertion Loss: To offset 5G signal path loss (millimeter-wave path loss can be as high as 20dB/km), insertion loss (IL) must be ≤0.3dB (Sub-6GHz) and ≤0.6dB (Millimeter Wave). Due to shorter transmission distances, RedCap allows for ≤0.5dB (Sub-6GHz).

  Fast Switching: For Dynamic Spectrum Sharing (DSS) between 4G (LTE) and 5G, isolators/circulators must support fast band switching (≤10μs); RedCap for periodic data transmission allows for ≤50μs (relatively lower real-time requirements).

  2. Key Selection Criteria for 5G Scenario

  2.1 Frequency Matching (Regional Band Differences)

  Sub-6GHz Bands:

  China: Focus on n41 (2.515–2.675 GHz, the band primarily covered by mobile operators), n78 (3.3–3.8 GHz, the high-throughput core band), and n79 (4.4–5.0 GHz, the supplementary capacity band). The device's frequency range must cover at least one full band, with a relative bandwidth of ≥8% (for example, n78 requires continuous coverage from 3.3–3.8 GHz, with no gaps in the 3.5 GHz mid-band).

  - Europe and the US: Prioritize n71 (600 MHz, for long-range coverage in rural areas), n48 (3.5 GHz, an unlicensed band for enterprise private networks), and n78 (3.3–3.8 GHz, a globally accepted band). Ensure compatibility with the 3GPP Rel-17 band definition (avoiding partial band support).

  Millimeter Wave Bands:

  China: The target band is n257 (26.5–29.5 GHz, a key 5G-Advanced band), with a frequency stability of ≤ ±5 ppm/°C (outdoor base station temperature range: -40°C to 85°C).

  - Europe and the US: Focus on n258 (24.25–27.5 GHz, Verizon/T-Mobile's primary millimeter wave band) and n261 (27.5–28.35 GHz, EU standard), requiring equipment to withstand drift of ±10 ppm/°C (indoor small cell temperature range: 0°C to 55°C). 2.2 Insertion Loss (IL) and Isolation

  Insertion Loss:

  Sub-6 GHz Macro Base Station: IL ≤ 0.3 dB (reduced PA power consumption; for example, 0.25 dB IL saves 5% PA power compared to 0.5 dB).

  Millimeter Wave Small Base Station: IL ≤ 0.6 dB (matched to an LNA noise figure ≤ 1.5 dB to ensure an SNR ≥ 15 dB at 1 Gbps throughput).

  5G RedCap: IL ≤ 0.5 dB (Sub-6 GHz) or ≤ 0.8 dB (millimeter Wave low-power version), balancing cost and performance.

  Isolation:

  Massive MIMO (64T64R/128T128R): Adjacent channel isolation ≥ 25 dB (Sub-6 GHz) or ≥ 22 dB (millimeter Wave) to suppress inter-port crosstalk (avoiding throughput loss exceeding 5%).

  Interference Resistance (Military Network): Isolation ≥ 30dB (for example, the n78 band has an isolation of 35dB, which can withstand 20dBm interference signals).

  RedCap: Isolation ≥ 18dB (lower requirements due to single-user or low-density deployments).

  2.3 Power Handling Capability

  Average Power:

  Sub-6GHz Macro Base Station: ≥ 50W (for example, 60W for the n78 band, supporting a 5km range).

  Millimeter Wave Small Base Station: ≥ 10W (for the 28GHz band, 300m range).

  RedCap Terminal/Module: ≤ 5W (for example, 3W for the n41 band, 1km range for smart grid applications).

  Peak Power: ≥200W (10% duty cycle, Sub-6GHz) or ≥50W (mmWave) to withstand 5G NR uplink burst signals (e.g., 1ms burst duration, 20% duty cycle).

  2.4 Environmental Adaptability

  Temperature Range:

  Outdoor Base Stations (Macro/Small Base Stations): -40°C to 85°C (Industrial Grade), IL variation ≤±0.1dB.

  Indoor RedCap Terminals: 0°C to 60°C (Commercial Grade), IL variation ≤±0.15dB.

  High Altitude Areas (e.g., Tibet): -55°C to 85°C (Extended Industrial Grade), using antifreeze dielectric materials (e.g., modified AlN substrate).

  Humidity and Corrosion:

  Outdoor: IP65 protection rating, no performance degradation after 1000 hours in 95% RH (40°C) environment; metal housing uses trivalent chromium plating (oxidation resistance for over 10 years).

  Indoor: IP40 protection, 500 hours of 85% RH (25°C) testing (sufficient for office/industrial use).

  3. Scenario-Specific Selection (Including 5G RedCap)

  3.1 Sub-6GHz Macro Base Station (64T64R/128T128R)

  Recommended Device Type: High-Power Waveguide Circulator (Sub-6GHz) or Integrated Modular Isolator (with copper heat sink, thermal resistance ≤3°C/W).

  Key Parameters: Frequency: 3.3–3.8GHz (n78 band, China) or 617–698MHz (n71 band, Europe and America), average power ≥60W, IL ≤0.25dB, isolation ≥28dB, size ≤25mm×25mm×15mm (fit 64-port antenna array slots).

  Applicable Manufacturers:

  International: Qorvo (QPC8090, n78 band, 60W average power, 0.22dB IL; QPC8071, n71 band, 50W, 0.28dB IL); Murata (MGC025, integrated heat sink, IP65, humidity-resistant).

  3.2 Millimeter-Wave Small Cells (24/28GHz, 8T8R)

  Recommended Device Type: Chip-scale SIW (Substrate Integrated Waveguide) isolators (ceramic-integrated) or miniaturized circulators (LTCC low-temperature co-fired ceramic process).

  Key Parameters: Frequency 26.5–29.5GHz (n257, China) or 24.25–27.5GHz (n258, Europe and America), IL ≤0.5dB, isolation ≥22dB, size ≤8mm×8mm×2mm (integrate with millimeter-wave MMICs like Qorvo QPF4010), weight ≤5g.

  Applicable Manufacturers:

  International: Qorvo (QPC9050, SIW structure, 0.45dB IL; QPC9058, n258 band, 0.5dB IL); Cobham SATCOM (SMC-28G, vacuum-sealed, outdoor anti-condensation).

  Domestic: Chengdu Innovadar Microwave (ID-MMW28, 28GHz, 6mm×6mm×1.8mm, 0.48dB IL); Sidi Microelectronics (SD-M28, integrated LNA, reduce system BOM cost by 20%).

  3.3 5G RedCap Terminals/Modules (IoT Scenarios)

  Recommended Device Type: Low-power SMD (surface-mount device) isolators (0603/0805 package) or ultra-mini circulators (LTCC process).

  Key Parameters: Frequency 2.515–2.675GHz (n41) or 3.3–3.8GHz (n78), average power ≤5W, IL ≤0.5dB, isolation ≥18dB, package 0805 (2.0mm×1.25mm) for PCB space-saving (e.g., smart meter PCB size ≤50mm×30mm).

  Applicable Manufacturers:

  International: Murata (MGS005, SMD 1206, 0.28dB IL; MGS003, SMD 0805, 0.4dB IL); Taiyo Yuden (TGC5G01, SMD 0603, 0.5dB IL, low cost for mass production).

  3.4 5G Anti-Jamming & Private Network Systems

  Recommended Device Type: High-isolation circulators (with LC anti-interference filters) or MEMS-assisted adaptive isolators (dynamic isolation adjustment).

  Key Parameters: Isolation ≥32dB (n78 band), frequency agility (switch n41/n78/n79 in ≤5μs), TID resistance ≥100 krad(Si) (industrial private networks in radiation environments like nuclear power plants), IP66 protection (outdoor harsh environments).

  Applicable Manufacturers:

  International: Cobham SATCOM (AJ-5G01, 35dB isolation, built-in filter; AJ-5G08, n48 band, 32dB isolation); Qorvo (QPC8100, MEMS adaptive, 5μs switching, 30dB isolation).

  Domestic: CETC No.9 (9C-5GAJ, military-grade, 33dB isolation, -55℃~85℃); Tianhe Defense (HY-AJ01, compatible with 5G private network protocols like 3GPP Rel-18).

  4. Selection Process & Risk Avoidance (With Validation Tests)

  4.1 Step-by-Step Selection Flow

  Define Scenario & Regional Requirements: Clarify system type (macro/small cell/RedCap), operating band (e.g., n78 for China mobile macro, n71 for European rural coverage), and environmental conditions (outdoor high-altitude/indoor workshop).

  Screen Manufacturers by Band & Power: Prioritize vendors with mature regional band products (e.g., Qorvo for Europe and America n71, Tianhe Defense for China n41) and request sample test reports (include IL, isolation, power handling at target band edges).

  Compatibility Verification:

  Impedance: Confirm 50Ω match with PA/LNA (e.g., test S11 ≤-15dB at 3.5GHz for n78 band).

  Package: Ensure SMD 0805 fits RedCap PCB, waveguide flange matches macro base station antenna interface (e.g., WR-42 for 18–26.5GHz).

  Batch & Cost Evaluation: For mass deployment (10k+ units), check vendor capacity (≥100k units/month) and batch IL variation (≤±0.05dB); domestic brands (e.g., Canqin) offer 20–30% cost advantage over international (e.g., Murata).

  Validation Tests (Critical for Engineering):

  IL Test: Use Keysight N5247A VNA (calibrated to port) to measure IL at band start/end/mid (e.g., 3.3GHz, 3.5GHz, 3.8GHz for n78, ensure ≤0.25dB).

  Power Tolerance: Apply 60W average power (10% duty cycle) for 100h, test IL drift ≤0.1dB (avoid overheating damage).

  Environmental Test: Conduct -40℃~85℃ temperature cycling (100 cycles), test IL variation ≤0.1dB (outdoor adaptability).

  4.2 Common Selection Risks & Mitigation

  Risk 1: Regional Band Mismatch: Using n258 (24.25–27.5GHz) devices in China (n257:26.5–29.5GHz) leads to 26.5–27.5GHz coverage only (missing 27.5–29.5GHz high-capacity segment).

  Mitigation: Confirm vendor’s band definition (e.g., “n257” instead of “26–29GHz”) and request frequency response curve covering full target band.

  Risk 2: RedCap Power Overdesign: Selecting 10W average power devices for 3W RedCap terminals increases cost and size (unnecessary for low-power IoT).

  Mitigation: Match power to RedCap use case (e.g., 3W for smart meters, 5W for industrial sensors) and verify with vendor’s power consumption specs.

  Risk 3: Outdoor Humidity Failure: Indoor-grade devices (IP40) used outdoors suffer IL degradation (≥0.3dB) after 6 months of humidity exposure.

  Mitigation: Require IP65 certification and test 1000h 95% RH (40℃), ensure IL drift ≤0.1dB.

  5. Future-Oriented Selection (5G-Advanced/6G Transition)

  5G-Advanced Bandwidth Expansion: Select ultra-broadband devices covering n78 (3.3–3.8GHz) + n79 (4.4–5.0GHz) (support 100MHz+ aggregation) to meet 10Gbps throughput demand.

  AI-Driven Monitoring: Prioritize devices with built-in temperature/power sensors (e.g., Qorvo QPC8100) to connect to base station AI platforms (real-time adjust isolation, reduce 10%+ energy consumption).

  6G Terahertz Adaptability: For pre-6G R&D (2025–2030), select millimeter-wave devices with scalable design (e.g., SIW structure extendable to 100–300GHz terahertz band), avoid 6G-era replacement costs.

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